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Turbocharger

turbochargers OEM 
Air foil bearing-supported turbocharger
A turbocharger, or turbo, is a gas compressor used for forced-induction of an internal combustion engine. Like a supercharger, the purpose of a turbocharger is to increase the density of air entering the engine to create more power. However, a turbocharger differs in that the compressor is powered by a turbine driven by the engine's own exhaust gases.

How to order from us:

TURBO MODEL
OEM NO.
ENGINE
DESCRIPTION
CUMMINS
H1C
3522778
CUMMINS
6BTA 180PS
H1C
3528741
CUMMINS
6BTA180PS
H1C
3528747
CUMMINS
6BT160PS
H1C
3528273
CUMMINS
6BT
H1C
3528237
CUMMINS
6BT
H1C
3531810
CUMMINS
6BTAA 160PS
H1C
3531696
CUMMINS
6BTAA 160PS
H1C
3534285
CUMMINS
6BT
H1C
3536838
CUMMINS
4BT
H1C
3537424
CUMMINS
4BT
H1C
3531456
CUMMINS
6BTAA 160PS
H1C
3531504
CUMMINS
6BTAA 160PS
H1C
3531094
CUMMINS
6BTAA 160PS
H1C
3531449
CUMMINS
6BTAA 160PS
H1C
3531047
CUMMINS
6BTAA 160PS
HX35W
3538274
CUMMINS
6BT/6BTA Komatsu PC200-6S
HX40W
3538350
CUMMINS
 6CT/6CTA 8.3L Scania DSC912
H1E
3525488
CUMMINS
6CT
H1E
3528779
CUMMINS
6CT
H1E
3536684
CUMMINS
6CT
H1E
3536686
CUMMINS
6CT
H1E
3536685
CUMMINS
6CT
H1E
3528780
CUMMINS
6CT
H1E
3528708
CUMMINS
6CTA 240PS
H1E
3531793
CUMMINS
 
TURBO MODEL
OEM NO.
ENGINE
DESCRIPTION
CUMMINS
H1E
3802345
CUMMINS
6CTA 241PS
H1E
3528872
CUMMINS
6CTA 242PS
H1E
3535561
CUMMINS
6CT 
H1E
3532801
CUMMINS
6CT
H1E
3590079
CUMMINS
6BT 8.3L
H1E
3524034
CUMMINS
6CT 240PS
H1E
3528789
CUMMINS
6CT 211PS
H1E
3528793
CUMMINS
6CT 211PS
H1E
3528794
CUMMINS
6CT 211PS
H1E
3535536
CUMMINS
6CT 240PS
H1E
4050259
CUMMINS
6BTA 240PS
WH1C
3533316
CUMMINS
6BTA 210PS
WH1C
3534932
CUMMINS
6BTA 210PS
WH1C
3534931
CUMMINS
6BTA 210PS
WH1C
3534317
CUMMINS
6BTA 210PS
WH1C
4029061
CUMMINS
6BTAA 210PS
WH1C
3539428
CUMMINS
6BTA 180PS
WH1C
4035240
CUMMINS
6BTA
WH1C
4035241
CUMMINS
6BTA
WH1C
4035242
CUMMINS
6BTA
WH1C
4050149
CUMMINS
6BTA
WH1C
4029601
CUMMINS
6CTA 240PS
WH1E
4029017
CUMMINS
6CTA 240PS
WH1E
4029018
CUMMINS
6CTA 220PS
WH1E
3596349
CUMMINS
6CTA 220PS
TURBO MODEL
OEM NO.
ENGINE
DESCRIPTION
CUMMINS
WH1E
3593359
CUMMINS
6CTA 220PS
WH1E
3596350
CUMMINS
6CTAA 240PS
WH1E
3596351
CUMMINS
6CTAA 240PS
WH1E
3596352
CUMMINS
6BT 240PS
HX30W
4040353
CUMMINS
A3960907
HX30W
3592316
CUMMINS
4BT
HX30W
3592318
CUMMINS
4BTAA
HX35W
3597179
CUMMINS
DENNIS Eagle 250 HP
HX35
3536473
CUMMINS
6BTAA 160/190HP
HX35W
3594635
CUMMINS
  6BTAA
HX35W
3532494
CUMMINS
6BTAA 210PS
HX35W
A3960478
CUMMINS
6BT
HX35W
3536469
CUMMINS
6CTAA 240PS
HX40
3537558
CUMMINS
6CT 220PS
HX40
4035233
CUMMINS
6CT
HX40
4035235
CUMMINS
6CT
HX40W
3537288
CUMMINS
6CT 300PS
HX40W
3535635
CUMMINS
6CT 230PS
HX40W
3535636
CUMMINS
6CT 215PS
HX40W
3539208
CUMMINS
6CT 240PS
HX40W
4050037
CUMMINS
6CT 300
HX40W
4050118
CUMMINS
6CT 300
HX40W
4050038
CUMMINS
6CT 300
HX40W
4029195
CUMMINS
6CTAA
HX40W
4050063
CUMMINS
6CTAA230PS
TURBO MODEL
OEM NO.
ENGINE
DESCRIPTION
CUMMINS
HX40W
4050202
CUMMINS
6CTAA240PS
HX40W
4050213
CUMMINS
6CTAA245PS
HX40W
4050204
CUMMINS
6CTAA240PS
HX40W
4050217
CUMMINS
6CTAA245PS
HX40W
4029181
CUMMINS
6CTA
HX40W
4029184
CUMMINS
6CTA
HX40W
4029018
CUMMINS
6CTA
HX40W
4029110
CUMMINS
6CTA
HX40W
4035248
CUMMINS
6CTA
HX40W
4035258
CUMMINS
6CTA
HX40W
3536460
CUMMINS
6CTAA
HX40W
3536405
CUMMINS
6CTA 300 PS
HX40W
3536406
CUMMINS
6BTA 210PS
HX40W
4050205
CUMMINS
6 CT C300
HX40W
3597336
CUMMINS
Cummins 6CTAA 
HX40W
3594040 3801885
CUMMINS
KTA38
TB31
717617-5001
CUMMINS
4BT
TB31
715267-5001
CUMMINS
4BTAA
TB31
715267-5002
CUMMINS
4BTAA
TB31
E3900158
CUMMINS
4BTAA
TA3406
451567-5005
CUMMINS
6BT160PS
TA3406
3528747
CUMMINS
6BT
TA3134
ME088488
CUMMINS
6BT160PS
TBP4
3971620
CUMMINS
6BTAA
TBP4
A3960504
CUMMINS
6BT5.9
TURBO MODEL
OEM NO.
ENGINE
DESCRIPTION
CUMMINS
TBP4
702646-5004
CUMMINS
6BTA5.9
TBP4
702646-5005
CUMMINS
6BTAA 210PS
TBP4
702646-5006
CUMMINS
6BTAA 230PS
TBP4
702646-5009
CUMMINS
6BTAA230PS
TBP4
702646-5007
CUMMINS
6BTAA230PS
TBP4
702646-5008
CUMMINS
6BTAA230PS
TB34
471182-5005
CUMMINS
6BT5.9
TB34
471182-5007
CUMMINS
6BT5.9
TB34
700793-5002
CUMMINS
6BT5.9
HT3B
3529037
CUMMINS
NT855
HT3B
  3529040          (6711-81-9100-9201)
CUMMINS
NT855
HT3B
3522867
CUMMINS
NT855
*HT3B
3522871
CUMMINS
NT855
HC5A
3525850
CUMMINS
KTA19
HC5A
3523393
CUMMINS
KTA38
HC5A
3525504
CUMMINS
KTA19 525 HP
  HC5A
3801884
CUMMINS
KTA38
  HC5A
3801726
CUMMINS
KTA38-L
 HC5A
3803015
CUMMINS
SKTA38
 HC5A
3801724
CUMMINS
SKTA38
T-46
3018068
CUMMINS
NT855
T-46
3026924
CUMMINS
NT855
ST50
3522867
CUMMINS
NT855
BHT3B
3529032
CUMMINS
NTA855
TB34
471182-5010
CUMMINS
6BT5.9
TURBO MODEL
OEM NO.
ENGINE
DESCRIPTION
CUMMINS
HX55
3590044
CUMMINS
M11
HC5A
3523850
CUMMINS
               KTA38
HX50
3537245
CUMMINS
M11
TB34
700793-5001
CUMMINS
6BT5.9
TURBO MODEL
OEM NO.
ENGINE
DESCRIPTION
KOMATSU
HX35
3534829 6735-81-8100
KOMATSU
S6D102 
HX35
3539697 6735-81-8201
KOMATSU
 PC220 S6D102
HX35
3536338 6738-81-8400
KOMATSU
PC220/WA100 SA6D102
HX35
3596948
KOMATSU
6B
HX30W
3536336 (3592118)
KOMATSU
S4D102
HX30W
3537034 (3592105)
KOMATSU
S4D102
HX30
3539803 6732-81-8102
KOMATSU
PC120-6
HX30
3539701 6732-81-8101
KOMATSU
S4D102
HX30W
3539706 (3592212)
KOMATSU
T4D102
T04B59
 465044-5251      60207-81-8210
KOMATSU
S6D95N PC200-5
T04B08
622-83-8710
KOMATSU
S6D108P C300-6
TA3103
465636-5206      620581-8110
KOMATSU
S4D95 PC100 PC120-5
TA3137
700836-5001        6207-81-8331
KOMATSU
S6D95L PC200-6
TA3137
 722527-5001       6207-81-8031
KOMATSU
S6D102 PC200-6
T04ET4
465843-5002
KOMATSU
 
T04E
465843-5001
KOMATSU
 
T-46
3018068
KOMATSU
NT855
T-46
3026924
KOMATSU
NT855
HT3B
3522867
KOMATSU
NT855
H1C
3534829(3537189)
 
S6D102
HX35
3536977  WA300
 
S6D102
T04B59
6137-82-8200
 
 
T04B91
408077-0002
 
 
ST50
3032062
KOMATSU
NT855
BENE(KKK)
K27
5327 970 6206           = 003 096 5599
 
OM422
K27
5327 970 6441
 
OM366
K27
5327 970 6525
 
OM442
K27
5327 988 6507
 
OM442
K27
906 096 4699
 
OM906
K27
5327 988 6444
 
OM 366
K27
5327 970 6442
 
1613SFC/LPT
K27
5327 970 6201
 
 
K27
5327 970 6016
 
 
K27B
003 096 0899
 
 
K29
011 096 8399
 
OM355A
K29
002 096 1599
 
OM355A
K29
001 096 2199
 
OM355A
K29
001 096 8399
 
 
K28
366 096 2299
 
OM355A
K28
366 096 0699
 
OM355A
K28
366 096 0899
 
OM355A
K03
53039 988 0029
 
AUDI PASSAT
 KP35
     5335 970 0000
 
 
T04B27
409300-0016                      352 096 4499
BENZ
OM352
H2D
3580214
BENZ
OM441LA 325HP

Turbochargers,Engine turbo charger OEM

 Components
 
The turbocharger has four main components. The turbine (almost always a radial turbine) and impeller/compressor wheels are each contained within their own
folded conical housing on opposite sides of the third component, the center housing/hub rotating assembly (CHRA).

The housings fitted around the compressor impeller and turbine collect and direct the gas flow through the wheels as they spin. The size and shape can dictate some performance characteristics of the overall turbocharger. Often the same basic turbocharger assembly will be available from the manufacturer with multiple housing choices for the turbine and sometimes the compressor cover as well. This allows the designer of the engine system to tailor the compromises between performance, response, and efficiency to application or preference. Twin-scroll designs have two valve-operated exhaust gas inlets, a smaller sharper angled one for quick response and a larger less angled one for peak performance.

The turbine and impeller wheel sizes also dictate the amount of air or exhaust that can be flowed through the system, and the relative efficiency at which they operate. Generally, the larger the turbine wheel and compressor wheel, the larger the flow capacity. Measurements and shapes can vary, as well as curvature and number of blades on the wheels. Variable geometry turbochargers are further developments of these ideas.

The center hub rotating assembly (CHRA) houses the shaft which connects the compressor impeller and turbine. It also must contain a bearing system to suspend the shaft, allowing it to rotate at very high speed with minimal friction. For instance, in automotive applications the CHRA typically uses a thrust bearing or ball bearing lubricated by a constant supply of pressurized engine oil. The CHRA may also be considered "water cooled" by having an entry and exit point for engine coolant to be cycled. Water cooled models allow engine coolant to be used to keep the lubricating oil cooler, avoiding possible oil coking from the extreme heat found in the turbine. The development of air-foil bearings has removed this risk.

 Pressure increase
In the automotive world, boost refers to the increase in pressure that is generated by the turbocharger in the intake manifold that exceeds normal atmospheric pressure. Atmospheric pressure is approximately 14.5 psi or 1.0 bar, and anything above this level is considered to be boost. The level of boost may be shown on a pressure gauge, usually in bar, psi or possibly kPa. This is representative of the extra air pressure that is achieved over what would be achieved without the forced induction. Manifold pressure should not be confused with the volume of air that a turbo can flow.

In contrast, the instruments on aircraft engines measure absolute pressure in inches of mercury. Absolute pressure is the amount of pressure above a total vacuum. The ICAO standard atmospheric pressure is 29.92 inches (760 mm) of mercury at sea level. Most modern aviation turbochargers are not designed to increase manifold pressures above this level, as aircraft engines are commonly air-cooled and excessive pressures increase the risk of overheating, preignition, and detonation. Instead, the turbo is only designed to hold a pressure in the intake manifold equal to sea-level pressure as the altitude increases and air pressure drops. This is called turbo-normalizing.

Boost pressure is limited to keep the entire engine system, including the turbo, inside its thermal and mechanical design operating range. The speed and thus the output pressure of the turbo is controlled by the wastegate, a bypass which shunts the gases from the cylinders around the turbine directly to the exhaust pipe.

The maximum possible boost depends on the fuel's octane rating and the inherent tendency of any particular engine towards detonation. Premium gasoline or racing gasoline can be used to prevent detonation within reasonable limits. Ethanol, methanol, liquefied petroleum gas (LPG) and diesel fuels allow higher boost than gasoline, because of these fuels' combustion characteristics.

To obtain more power from higher boost levels and maintain reliability, many engine components have to be replaced or upgraded such as the fuel pump, fuel injectors, pistons, valves, head-gasket, and head bolts.

 Wastegate
Main article: Wastegate
By spinning at a relatively high speed, the compressor turbine draws in a large volume of air and forces it into the engine. As the turbocharger's output flow volume exceeds the engine's volumetric flow, air pressure in the intake system begins to build. The speed at which the assembly spins is proportional to the pressure of the compressed air and total mass of air flow being moved. Since a turbo can spin to RPMs far beyond what is needed, or of what it is safely capable of, the speed must be controlled. A wastegate is the most common mechanical speed control system, and is often further augmented by an electronic or manual boost controller. The main function of a wastegate is to allow some of the exhaust to bypass the turbine when the set intake pressure is achieved.

Passenger cars have wastegates that are integral to the turbocharger.

Anti-Surge/Dump/Blow Off Valves
Main article: Blowoff valve
Turbocharged engines operating at wide open throttle and high rpm require a large volume of air to flow between the turbo and the inlet of the engine. When the throttle is closed compressed air will flow to the throttle valve without an exit (i.e. the air has nowhere to go).

This causes a surge which can raise the pressure of the air to a level which can damage the turbo. If the pressure rises high enough, a compressor stall will occur, where the stored pressurized air decompresses backwards across the impeller and out the inlet. The reverse flow back across the turbocharger causes the turbine shaft to reduce in speed quicker than it would naturally, possibly damaging the turbocharger. In order to prevent this from happening, a valve is fitted between the turbo and inlet which vents off the excess air pressure. These are known as an anti-surge, bypass, blow-off valve(BOV) or dump valve. It is basically a pressure relief valve, and is normally operated by the excess pressure in the intake manifold.

The prima, ry use of this valve is to maintain the turbo spinning at a high speed. The air is usually recycled back into the turbo inlet but can also be vented to the atmosphere. Recycling back into the turbocharger inlet is required on an engine that uses a mass-airflow fuel injection system, because dumping the exc, essive air overboard downstream of the mass airflow sensor will cause an excessively rich fuel mixture. A dump valve will also shorten the time needed to re-spool the turbo after sudden engine deceleration.

 Charge cooling
Compressing air in the turbocharger increases its temperature, which can cause a number of problems. Excessive charge air temperature can lead to detonation, which is extremely destructive to engines. When a turbocharger is installed on an engine, it is common practice to fit the engine with an intercooler, a type of heat exchanger which gives up heat energy in the charge to the ambientair. In cases where an intercooler is not a desirable solution, it is common practice to introduce extra fuel into the charge for the sole purpose of cooling. The extra fuel is not burned. Instead, it absorbs and carries away heat when it changes phase from liquid to vapor. The evaporated fuel holds this heat until it is released in the exhaust stream. This thermodynamic property allows manufacturers to achieve good power output by using extra fuel at the expense of economy and emissions.

 Multiple Turbochargers
Main article: Twin-turbo

 Parallel
Some engines, such as V-type engines, utilize two identically-sized but smaller turbos, each fed by a separate set of exhaust streams from the engine. The two smaller turbos produce the same (or more) aggregate amount of boost as a larger single turbo, but since they are smaller they reach their optimal RPM, and thus optimal boost delivery, faster. Such an arrangement of turbos is typically referred to as a parallel twin-turbo system. The first production automobile with parallel twin turbochargers was the Maserati Biturbo of the early 1980s. Later such installations include the Dodge Stealth R/T Twin Turbo, Mitsubishi 3000GT VR-4, the Nissan 300ZX, and the BMW twin-turbo 3.0 liter I6 cars (E90, E81, E60).

 Sequential
Some car makers combat lag by using two small turbos. A typical arrangement for this is to have one turbo active across the entire rev range of the engine and one coming on-line at higher RPM. Early designs would have one turbocharger active up to a certain RPM, after which both turbochargers are active. Below this RPM, both exhaust and air inlet of the secondary turbo are closed. Being individually smaller they do not suffer from excessive lag and having the second turbo operating at a higher RPM range allows it to get to full rotational speed before it is required. Such combinations are referred to as a sequential twin-turbo. Porsche 959 first used this technology back in 1985. Sequential twin-turbos are usually much more complicated than a single or parallel twin-turbo systems because they require what amounts to three sets of pipes-intake and wastegate pipes for the two turbochargers as well as valves to control the direction of the exhaust gases. Many new diesel engines use this technology to not only eliminate lag but also to reduce fuel consumption and reduce emissions.

 Remote installations
Turbochargers are sometimes mounted well away from the engine, in the tailpipe of the exhaust system. Such remote turbochargers require a smaller aspect ratio due to the slower, lower-volume, denser exhaust gas passing through them. For low-boost applications, an intercooler is not required; often the air charge will cool to near-ambient temperature en route to the engine. A remote turbo can run 300 to 600 degrees cooler than a close-coupled turbocharger, so oil coking in the bearings is of much less concern. Remote turbo systems can incorporate multiple turbochargers in series or parallel.

 Automotive applications
To manage the upper-deck air pressure, the turbocharger's exhaust gas flow is regulated with a wastegate that bypasses excess exhaust gas entering the turbocharger's turbine. This regulates the rotational speed of the turbine and thus the output of the compressor. The wastegate is opened and closed by the compressed air from turbo (the upper-deck pressure) and can be raised by using a solenoid to regulate the pressure fed to the wastegate membrane. This solenoid can be controlled by Automatic Performance Control, the engine's electronic control unit or an after market boost control computer. Another method of raising the boost pressure is through the use of check and bleed valves to keep the pressure at the membrane lower than the pressure within the system.

Turbocharging is very common on diesel engines in automobiles, trucks, locomotives, boats and ships, and heavy machinery. For current automotive applications, non-turbocharged diesel engines are becoming increasingly rare.[9] Diesels are particularly suitable for turbocharging for several reasons:

Turbocharging can dramatically improve an engine's specific power and power-to-weight ratio, performance characteristics which are normally poor in non-turbocharged diesel engines.
Truck and industrial Diesel engines run mostly at their maximum power reducing problems with turbo lag and compressor stall caused by sudden accelerations and decelerations.
Diesel engines have no detonation because diesel fuel is injected at the end of the compression stroke, ignited by compression heat. Because of this, diesel engines can use much higher boost pressures than spark ignition engines, limited only by the engine's ability to withstand that pressure.
The turbocharger's small size and low weight have production and marketing advantage to vehicle manufacturers. By providing naturally-aspirated and turbocharged versions of one engine, the manufacturer can offer two different power outputs with only a fraction of the development and production costs of designing and installing a different engine. Usually increased piston cooling is provided by spraying more lubrication oil on the bottom of the piston. The compact nature of a turbocharger mean that bodywork and engine compartment layout changes to accommodate the more powerful engine are not needed . Parts common to the two versions of the same engine reduces production and servicing costs.

 Temperature considerations
One disadvantage of turbocharging is that compressing the air increases its temperature, which is true for any method of forced induction. This causes multiple problems. Increased temperatures can lead to detonation and excessive cylinder head temperatures. In addition, hotter air is less dense, so fewer air molecules enter the cylinders on each intake stroke, resulting in an effective drop in volumetric efficiency which works against the efforts of the turbocharger to increase volumetric efficiency.

Aircraft engines generally cope with this problem in one of several ways. The most common one is to add an intercooler or aftercooler somewhere in the air stream between the compressor outlet of the turbocharger and the engine intake manifold. Intercoolers and aftercoolers are types of heat exchangers which cause the compressed air to give up some of its heat energy to the ambient air. In the past, some aircraft featured anti-detonant injection for takeoff and climb phases of flight, which performs the function of cooling the fuel/air charge before it reaches the cylinders.

In contrast, modern turbocharged aircraft usually forego any kind of temperature compensation, because the turbochargers are generally small and the manifold pressures created by the turbocharger are not very high. Thus the added weight, cost, and complexity of a charge cooling system are considered to be unnecessary penalties. In those cases the turbocharger is limited by the temperature at the compressor outlet, and the turbocharger and its controls are designed to prevent a large enough temperature rise to cause detonation. Even so, in many cases the engines are designed to run rich in order to use the evaporating fuel for charge cooling.

 Turbocharger Catalog download

  Wuxi Metec metal Co.,Ltd(No.804,Lihu Building,No.168,Lihu Road,Wuxi,China) ICP:09057145
Tel:0086-510-85138020; Fax:0086-510-85130100 Technical support:Infowuxi